MIC-W Vial Label Applicator(40-200 Bottles/min)

The MIC-W star disk positioning adhesive labeling machine is designed to achieve rational production goals. The labeling process is automated, with simple operation, fast production speed, and uniform, beautiful, and neat labeling positions; Suitable for circular container labeling in industries such as pharmaceuticals, chemicals, and food, it can be used for full circumference labeling and semi circumference labeling. Optional color matching with coding machine and inkjet printer, capable of printing production batch number, production date and other information while labeling. Realize the integration of labeling and coding, reduce packaging processes, and improve production efficiency.
  • Description
  • Parameter
  • Configuration

Introduction to the Star Plate Adhesive Labeling Machine

 

Jiangsu Mic Machinery is proud to introduce our vial label applicator, a highly efficient and precise labeling system designed to handle small containers such as vials and ampoules. This innovative system is part of our Star Plate Adhesive Labeling Machine, engineered to deliver exceptional labeling performance, especially in high-speed production environments. Ideal for industries such as pharmaceuticals, cosmetics, and healthcare, the vial sticker labeling machine ensures that each label is applied accurately, enhancing product presentation and branding.

 

The ampoule sticker labeling machine functionality of this system ensures perfect label application on small cylindrical containers, such as ampoules and vials. With the advanced Star Plate design, this machine offers consistent, fast, and reliable labeling across a range of product types. Whether you're labeling vials or ampoules, this machine guarantees high-quality results every time.

 

Labeling Machine Bottle Straightening Mechanism

Bottle straightening mechanism

motor control, automatic adjustment of bottle distance and direction to ensure consistency.

Label rolling power mechanism

using servo motors as power, using an eccentric mechanism to press the label paper tightly for power rolling, and using a peeling plate to produce labels while rolling.

Labeling Machine Label Rolling Power Mechanism
Labeling Machine Escort Mechanism

Escort mechanism

motor control synchronized with conveyor belt, outputting labels.

Stripping mechanism

It can adjust the position of label removal, quickly adjust the position of label removal and delivery, and facilitate label replacement.

Labeling Machine Stripping Mechanism
Labeling Machine Electric Control Cabinet

Electric control cabinet

simple, convenient, and easy to learn.

Conveyor chain plate

imported brand, easy to clean, durable.

Labeling Machine Conveyor Chain Plate

Labeling Machine Alarm system

Alarm system

sound and light alarm device, more convenient production supervision, emergency stop button, maximum guarantee of personnel safety. 


 

Description of the Star Plate Adhesive Labeling Machine

 

Our vial label applicator ensures that labels are applied accurately to small containers, including vials, ampoules, and other cylindrical products. The vial sticker labeling machine utilizes a Star Plate mechanism that feeds containers into position, where they are labeled with high precision. This technology ensures that even the smallest products, like vials and ampoules, receive precise and secure labels, minimizing errors and enhancing production efficiency.

 

The ampoule sticker labeling machine feature of the Star Plate system is particularly valuable for businesses in the pharmaceutical and cosmetic industries, where precise and reliable labeling is crucial. The machine applies labels quickly, with minimal downtime, making it perfect for high-volume production lines. The Star Plate design allows for smooth handling and label application, even for delicate containers like ampoules.

 

This system is highly adaptable, capable of handling various vial and ampoule sizes, and is designed for easy integration into existing production lines. Its flexibility and speed make it an excellent choice for manufacturers looking to enhance their labeling capabilities while maintaining top-quality results.

 

Key Features:

  • High-speed labeling with the vial label applicator for fast and efficient production.

  • Precise label placement with the vial sticker labeling machine, ensuring minimal errors.

  • Ampoule sticker labeling machine feature for accurate labeling of small cylindrical containers.

  • Star Plate design for smooth, reliable labeling at high speeds.

  • Easy setup and adjustment for various vial and ampoule sizes.

 

Conclusion

Jiangsu Mic Machinery’s vial label applicator is the perfect solution for businesses seeking fast, precise, and reliable labeling for small containers. Whether you need a vial sticker labeling machine for vials or an ampoule sticker labeling machine for delicate containers, our Star Plate Adhesive Labeling Machine ensures superior performance, accuracy, and efficiency. Improve your production line today with our advanced labeling technology!


Workflow:


Manual placement of labeled products (connected or bottle sorting turntable) ->Automatic separation, correction, and transportation of products ->Product testing ->Product labeling ->Collection of labeled products (entering the next process) ->Removal of products.


working principle:


After the bottle enters the labeling machine conveyor belt, it is fed to the labeling machine at a constant speed. The mechanical fixing device separates the labeled objects by a fixed distance and pushes them forward along the direction of the conveyor belt. Through the mechanical system (drive wheel, labeling wheel, scroll), the drive wheel intermittently drags the label tape to move, and the label is pulled out of the scroll and attached to the object being labeled through the labeling device.


Equipment advantages:

 

1.Easy to adjust, with adjustable seats for front, back, left, right, up and down directions, plane inclination angle, and vertical plane inclination angle. Switching between different bottle shapes without dead corners meets GMP production requirements;
2. Automatic bottle sorting effectively eliminates the problem of unsmooth bottle sorting caused by bottle errors and improves stability;
3. It has automatic shutdown function, production counting function, power saving function (when there is no production within the set time, the equipment automatically switches to power-saving standby mode), production number setting prompt function, parameter setting protection function (parameter setting is managed by permission), which facilitates production management;
4. Powerful function, color touch screen control, optional Chinese and English operation interface, convenient and intuitive, powerful data memory function, can store 50 sets of labeling parameters, with production counting function, power saving function, production number setting prompt function, parameter setting protection function, convenient production management, one click switching between different product labels, no need for repeated debugging, simple and fast; And it has complete fault prompts and assistance functions;
5. High stability, using imported first-line brands for measuring targets and object sensors, with high detection sensitivity, stable performance, and durability; The stable and durable machine base and various components are designed with standardized modular design, ensuring complete interchangeability and 24-hour operation to ensure safety and stability.
6. Safety and hygiene, the chassis is made of stainless steel SUS304 material and T6 aluminum alloy, which will never rust and comply with GMP excellent manufacturing standards;

 

Optional features and components:

 

1、 Coding machine: Hot coding machine prints production date, expiration date, production batch number, etc. Synchronize coding and labeling to improve production efficiency.
2、 Spray coding machine: It can be matched with mainstream spray coding machines in the market to spray codes at designated positions on labels, perfectly combining with labeling machines.
3、 Universal sensor: Ordinary sensors cannot detect transparent labels, and special electric eyes imported from Germany must be used in conjunction with them.  
4、 Reader: Read QR codes, barcodes, and other information to facilitate the establishment of a product database for product traceability.


Voltage specifications

AC220V   50/60HZ

Power consumption

980W

Labeling speed

40-200 bottles/minute (speed adjustable, depending on object size and label length)

Labeling accuracy

+1mm (depending on product characteristics, softness, hardness, and roundness)

Bottle diameter

25-120mm

Object Range

Height 20mm~~300mm (can be customized according to customer requirements)

Label specifications

Height 10mm~~150mm, length 15~~300mm (special specifications can be customized)

Inner diameter of paper roll

Φ 76mm paper roll outer diameter: Φ 300 (maximum)

Weight

200KG

Packaging size

1950X1100X1300mm

Belt width

Customized according to the diameter of the sample bottle provided by the customer

NO.

Name

Quantity

Unit

Brand

1

Human Computer Interface (HIM)

1

platform

Kunlun Tongtai

2

Programmable Logic Controller (PLC)

1

platform

K

unlun Tongtai

3

Labeling motor

1

platform

Yankong

4

Labeling motor driver

1

platform

Yankong

5

Conveyor motor

1

platform

Shanghai Jianming

6

Conveyor motor frequency converter

1

platform

Delta

7

Bottle splitting motor

1

platform

JSCC

8

Bottle separation motor controller

1

platform

JSCC

9

Label motor

1

platform

JSCC

10

Label motor controller

1

platform

JSCC

11

Low voltage electrical apparatus

1

set

Schneider

12

Label sensor

1

set

Laoyice Transparent Label Optoelectronics

13

Labeling sensor

1

set

Omron

14

Synchronous toothed belt

1

set

Bandong

15

Pneumatic components

1

set

Airdac

16

Conveyor belt

1

set

Shanghai Lilai

17

frame

1

set

304 Stainless Steel

18

system integration

1

set

Ruixiao

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