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The Leakage Detection Machine is an advanced quality control solution developed for the beverage, dairy, food, and pharmaceutical industries. Its purpose is to detect micro-leaks or sealing failures in filled bottles, cans, or pouches—ensuring every product is securely sealed before packaging and delivery.
Undetected leakage can result in product contamination, loss of carbonation, reduced shelf life, and customer complaints. By incorporating this machine into your production line, you can effectively prevent such risks and maintain high product integrity and consumer trust.
The Leakage Detection Machine uses non-destructive, high-sensitivity technology—typically based on pressure decay, vacuum, or compressed air differential principles—to identify leaks as small as microns in sealed containers.
As each container passes through the machine, it is placed within a sealed inspection chamber or tested using pressure-based sensing. Any container showing pressure drop or abnormal pressure behavior is automatically flagged and removed by the reject system.
This machine supports a broad range of container types and formats, making it ideal for applications across different industries. It is suitable for:
◊ PET and HDPE plastic bottles
◊ Glass bottles and jars
◊ Aluminum cans
◊ Flexible pouches and composite containers
◊ Aseptic or vacuum-packed products
The Leakage Detection Machine is frequently used for carbonated beverages, mineral water, dairy products like milk and yogurt, energy drinks, condiments, edible oils, and medical liquids.
Engineered for efficiency, the Leakage Detection Machine is designed to match the speed of modern production lines while maintaining precise accuracy. Whether inspecting 100 or 600 containers per minute, the system ensures consistent results with minimal false positives.
The machine can be installed after the filling and capping process, right before secondary packaging, to serve as the final gatekeeper for product quality.
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To reduce labor costs and improve factory automation, the machine comes with: ◊ Smart PLC control system ◊ User-friendly touchscreen interface ◊ Data logging and real-time monitoring ◊ Automatic alarm and rejection function ◊ Optional integration with MES or SCADA systems These features allow factory managers to track leak detection data, analyze trends, and ensure compliance with food safety standards.
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◊ Accurate detection of micro-leaks without damaging the product
◊ Compatible with a wide variety of packaging materials
◊ Fast inspection speed to match high-volume production
◊ Automated rejection to eliminate defective containers
◊ Reduces spoilage, returns, and customer complaints
◊ Ensures product safety and prolongs shelf life
◊ Fully customizable to meet specific production line requirements
In the competitive world of beverage and food manufacturing, ensuring each container is leak-free is a critical part of your quality control process. The Leakage Detection Machine gives manufacturers peace of mind by ensuring that only perfectly sealed products reach consumers.
Whether you are producing water, soft drinks, dairy, or pharmaceutical liquids, this machine provides reliable, high-speed, and precise leak detection to support your operation’s efficiency and product quality.
Contact us today to learn how the Leakage Detection Machine can help upgrade your quality assurance system. Our team will provide tailored solutions to fit your factory layout and production needs.