MIC-DW Automatic Vial Labeling Machine(40-200 Bottles/min)

The MIC-DW type clamp positioning adhesive labeling machine is designed to achieve rational production goals. The labeling process is automated, with simple operation, fast production speed, and uniform, beautiful, and neat labeling positions; Suitable for circular container labeling in industries such as pharmaceuticals, chemicals, and food, it can be used for full circumference labeling and semi circumference labeling. Optional color matching with coding machine and inkjet printer, capable of printing production batch number, production date and other information while labeling. Realize the integration of labeling and coding, reduce packaging processes, and improve production efficiency.
  • Description
  • Parameter
  • Configuration

Introduction to the Clamp Positioning Adhesive Labeling Machine

 

Jiangsu Mic Machinery is excited to present our advanced automatic vial labeling machine, designed for high-speed, precise labeling of small cylindrical containers like vials, test tubes, and other small bottles. Our system is engineered to deliver accurate, consistent, and high-quality labeling, ideal for industries such as pharmaceuticals, cosmetics, and healthcare. With its innovative vial label applicator, this machine ensures seamless label application, meeting the highest standards of efficiency and precision.

 

The vial sticker labeling machine functionality of this system is designed to handle various vial sizes and materials, providing the flexibility to label different types of small containers. The machine is equipped with a clamp positioning system that securely holds each vial in place during the labeling process, preventing misalignment and ensuring that labels are applied correctly and smoothly.

 

Labeling Machine Bottle Straightening Mechanism

Bottle straightening mechanism

motor control, automatic adjustment of bottle distance and direction to ensure consistency.

Label rolling power mechanism

using servo motors as power, using an eccentric mechanism to press the label paper tightly for power rolling, and using a peeling plate to produce labels while rolling.

Labeling Machine Label Rolling Power Mechanism
Labeling Machine Escort Mechanism

Escort mechanism

motor control synchronized with conveyor belt, outputting labels.

Stripping mechanism

It can adjust the position of label removal, quickly adjust the position of label removal and delivery, and facilitate label replacement.

Labeling Machine Stripping Mechanism
Labeling Machine Electric Control Cabinet

Electric control cabinet

simple, convenient, and easy to learn.

Conveyor chain plate

imported brand, easy to clean, durable.

Labeling Machine Conveyor Chain Plate

Labeling Machine Alarm System

Alarm system

sound and light alarm device, more convenient production supervision, emergency stop button, maximum guarantee of personnel safety. 


 

Description of the Clamp Positioning Adhesive Labeling Machine

 

The automatic vial labeling machine is built for high-speed operation, offering reliable, precise labeling for high-volume production lines. Using advanced automation and sensor technology, this system applies labels accurately to small cylindrical containers such as vials, test tubes, and other similar packaging. The vial label applicator feature ensures perfect label placement every time, eliminating errors and minimizing waste during production.

 

The vial sticker labeling machine provides fast and efficient labeling, which is crucial for industries where quick turnaround times are essential. The clamp positioning system firmly holds each vial during labeling, preventing any movement that might cause label misalignment. This feature is especially beneficial for high-precision applications such as pharmaceutical packaging.

 

Designed for versatility, the automatic vial labeling machine is easily adjustable to accommodate different vial sizes and label formats, making it suitable for a wide range of products. The vial label applicator ensures that even the smallest vials are labeled accurately, with minimal adjustments required between product changes.

 

Key Features:

  • High-speed labeling with the automatic vial labeling machine for efficient, large-scale production.

  • Precise label placement using the vial label applicator for flawless application on small containers.

  • Vial sticker labeling machine functionality for fast, accurate labeling on various vial types.

  • Clamp positioning system for secure and consistent label application.

  • User-friendly controls for easy setup and quick adjustments.

 

Conclusion

Jiangsu Mic Machinery’s automatic vial labeling machine provides the perfect solution for businesses seeking efficient and precise labeling for small cylindrical containers. Whether you need a vial label applicator for accurate application or a vial sticker labeling machine for high-speed production, our system delivers reliable performance, speed, and accuracy. Enhance your production line today with our advanced labeling technology designed to meet the demands of your industry.


Workflow:


Manual placement of labeled products (connected or bottle sorting turntable) ->Automatic separation, correction, and transportation of products ->Product testing ->Product labeling ->Collection of labeled products (entering the next process) ->Removal of products.


working principle:


After the bottle enters the labeling machine conveyor belt, it is fed to the labeling machine at a constant speed. The mechanical fixing device separates the labeled objects by a fixed distance and pushes them forward along the direction of the conveyor belt. Through the mechanical system (drive wheel, labeling wheel, scroll), the drive wheel intermittently drags the label tape to move, and the label is pulled out of the scroll and attached to the object being labeled through the labeling device.


Equipment advantages:

 

1. Easy to adjust, with adjustable seats for front, back, left, right, up and down directions, plane inclination angle, and vertical plane inclination angle. Switching between different bottle shapes without dead corners meets GMP production requirements;
2. Automatic bottle sorting effectively eliminates the problem of unsmooth bottle sorting caused by bottle errors and improves stability;
3. It has automatic shutdown function, production counting function, power saving function (when there is no production within the set time, the equipment automatically switches to power-saving standby mode), production number setting prompt function, parameter setting protection function (parameter setting is managed by permission), which facilitates production management;
4. Powerful function, color touch screen control, optional Chinese and English operation interface, convenient and intuitive, powerful data memory function, can store 50 sets of labeling parameters, with production counting function, power saving function, production number setting prompt function, parameter setting protection function, convenient production management, one click switching between different product labels, no need for repeated debugging, simple and fast; And it has complete fault prompts and assistance functions;
5. High stability, using imported first-line brands for measuring targets and object sensors, with high detection sensitivity, stable performance, and durability; The stable and durable machine base and various components are designed with standardized modular design, ensuring complete interchangeability and 24-hour operation to ensure safety and stability.
6. Safety and hygiene, the chassis is made of stainless steel SUS304 material and T6 aluminum alloy, which will never rust and comply with GMP excellent manufacturing standards 

 

Optional features and components:


1、 Coding machine: Hot coding machine prints production date, expiration date, production batch number, etc. Synchronize coding and labeling to improve production efficiency.
2、 Spray coding machine: It can be matched with mainstream spray coding machines in the market to spray codes at designated positions on labels, perfectly combining with labeling machines.
3、 Universal sensor: Ordinary sensors cannot detect transparent labels, and special electric eyes imported from Germany must be used in conjunction with them.  
4、 Reader: Read QR codes, barcodes, and other information to facilitate the establishment of a product database for product traceability.


Voltage specifications

AC220V   50/60HZ

Power consumption

980W

Labeling speed

40-200 bottles/minute (speed adjustable, depending on object size and label length)

Labeling accuracy

+1mm (depending on product characteristics, softness, hardness, and roundness)

Bottle diameter

25-120mm

Object Range

Height 20mm~~300mm (can be customized according to customer requirements)

Label specifications

Height 10mm~~150mm, length 15~~300mm (special specifications can be customized)

Inner diameter of paper roll

Φ 76mm paper roll outer diameter: Φ 300 (maximum)

Weight

200KG

Packaging size

1950X1100X1300mm

Belt width

Customized according to the diameter of the sample bottle provided by the customer

NO.

Name

Quantity

Unit

Brand

1

Human Computer Interface (HIM)

1

platfo

rm

Kunlun Tongtai

2

Programmable Logic Controller (PLC)

1

platform

Kunlun Tongtai

3

Labeling motor

1

platform

Yankong

4

Labeling motor driver

1

platform

Yankong

5

Conveyor motor

1

platform

Shanghai Jianming

6

Conveyor motor frequency converter

1

platform

Delta

7

Bottle splitting motor

1

platform

JSCC

8

Bottle separation motor controller

1

platform

JSCC

9

Label motor

1

platform

JSCC

10

Label motor controller

1

platform

JSCC

11

Low voltage electrical apparatus

1

set

Schneider

12

Label sensor

1

set

Laoyice Transparent Label Optoelectronics

13

Labeling sensor

1

set

Omron

14

Synchronous toothed belt

1

set

Bandong

15

Pneumatic components

1

set

Airdac

16

Conveyor belt

1

set

Shanghai Lilai

17

frame

1

set

304 Stainless Steel

18

system integration

1

set

Ruixiao

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